Background
A major gypsum manufacturer in Houston sought the expertise of Baghouse.com to address some challenges in their processing facility. Gypsum powder, a crucial material in construction, undergoes crushing, grinding, and other processes during its production.
Scope of Work
Gypsum manufacturing, especially in drywall production, contributed to environmental concerns due to particulate emissions and energy-intensive processes.
Baghouse.com provided and installed a new baghouse system equipped with a fan and optimized ductwork. The goal was to efficiently capture and control dust emissions throughout the 5 gypsum processing stages (crushing, screening, grinding, calcination, storage and transportation).
The design incorporated a closed circulation system with negative pressure, ensuring that the air path remained enclosed. To address the increase in air volume due to water content in raw materials and evaporation during grinding, a regulated air volume system was integrated.
Outcome
The implementation of a new baghouse system reduced particulate emissions during the grinding and processing stages, and greatly reduced energy costs.
Conclusion
Baghouse.com‘s tailored solution optimized dust collection for our client in Houston. This case study showcases the effectiveness of advanced dust collection strategies in mitigating environmental impact and enhancing the sustainability of manufacturing processes in the gypsum industry.
