Posts

By Dominick DalSanto
Environmental Technologies Expert & Author
Baghouse.com

In today’s world increasing public attention is being given to environmental issues. Politicians and lawmakers are following suit by making modifications to existing pollution control legislation. The general consensus is that environmental regulations are going to be getting much tougher in the near future. Even though certain political factions are vehemently opposing many of theses actions, the trend is most assuredly heading towards tighter regulation of emissions.

This is evidenced by recent actions of the EPA (Environmental Protection Agency). Recently the agency issued new regulations regarding the emission of Mercury (Hg) and other heavy metals such arsenic, chromium, and nickel, and acidic gases, including hydrogen chloride (HCl) and hydrogen fluoride (HF), as well as other kinds of particulate matter (PM).

The agency also has assorted that it has authority under the U.S. Clean Air Act to regulate Green House Gases (GHGs) that are believed to be contributing to global warming trends. This will mean that large GHG emission sources will be subject to quotas and be required to acquire emissions permits for GHG emissions. These actions are in line with the current presidential administration’s environmental policy.

These and other developments, while still in their early stages will soon result in increased difficulty obtaining and staying in compliance with air permits. A process that already many in industry describe as overly complex and easy to get lost in. Many have a hard time sorting through the seemingly endless barrage of new and updated regulations. Often only realizing they have failed to meat their requirements after an inspection has taken place, and their facility has been assessed heavy fines.

New Series of Articles Regarding Air Permitting and Compliance

These new standards are particularly applicable to dust collection systems. The new EPA regulations covering particulate matte, along with Mercury and other heavy metals, poses many challenges for plants to reach compliance. Many facilities housing outdated dust collection systems, such as Shaker designs, and use baghouse filters made from older materials that are not as efficient as newer materials such at PTFE membrane. Additionally, due to shrinking maintenance budgets many dust collection systems are in a state of disrepair and as such are operating well below optimal efficiency. These factors will can potentially lead to achieving compliance with new and updated  air permits quite difficult for facility management.

We here at Baghouse.com are now preparing a series of articles to assist facility management with these issues. The new series will present an overview of the air permitting process. It will include case studies that highlight some of the difficulties involved in obtaining, and the implementation of air permits. We will also include helpful information from several consulting firms that work with industrial clients with the permitting process; from obtaining and negotiating air permits, to obtaining and maintaining compliance with them.

Read more about how to overcome unfair and confusing enforcement by regulatory bodies of emissions permits in the next article in the series: Industrial Air Permits & Your Dust Collection System – Unfair and Confusing Enforcement

 

 
About the Author

| Dominick DalSanto is an Author & Environmental Technologies Expert, specializing in Dust Collection Systems. With nearly a decade of hands-on working experience in the industry, Dominick’s knowledge of the industry goes beyond a mere classroom education. He is currently serving as Online Marketing Director & Content Manager at Baghouse.com. His articles have been published not only on Baghouse.com , but also on other industry related blogs and sites. In his spare time, Dominick writes about travel and life abroad for various travel sites and blogs.

A new report by leading industry experts states that 2000 dust explosions in factories and industrial facilities across Europe each year. An average of 50 per year are reported in the UK alone, nearly one a week. The report prepared by Dr. Julian Hought of risk management specialists, HFL Risk Services, also highlights that a large percentage of these incedents do not involve what we would normally classify as high-risk manufacturing processes, such as chemical production. In fact nearly 24% of incidents reported occurred in the food industry, with products as benign as flour, coffee, and sugar.

The report however stresses that a large part of the problem is that companies and employees do not realize just how dangerous these dusts can be when found in hazardous amounts within facilities. Proper dust collection equipment, and employee hazardous dust safety training are key to preventing these often deadly accidents from taking place.

To read the full report, please click here: http://www.hazardexonthenet.net/article/40288/Dust-to-Dust.aspx?AreaID=2

 

 
About the Author

| Dominick DalSanto is an Author & Environmental Technologies Expert, specializing in Dust Collection Systems. With nearly a decade of hands-on working experience in the industry, Dominick’s knowledge of the industry goes beyond a mere classroom education. He is currently serving as Online Marketing Director & Content Manager at Baghouse.com. His articles have been published not only on Baghouse.com , but also on other industry related blogs and sites. In his spare time, Dominick writes about travel and life abroad for various travel sites and blogs.

Introduction to Dust Collector Troubleshooting

Operating and maintaining an equipment system as complex as an Industrial Dust Collector can be a challenge. Here at Baghouse.com we pride ourselves on being experts in our field, with decades of experience designing, installing, maintaining and servicing every kind of Dust Collect design available. We have prepared this short troubleshooting guide in order to help you solve some of the more commonly encountered issues involving Dust Collectors.

Table of Contents

  1. Blower (Fan) & Ductwork Issues
  2. Common Baghouse Issues (All Designs: Shaker, Reverse Air, & Pulse Jet)
  3. Baghouse Design Specific Problems
    1. Shaker
    2. Reverse-Air
    3. Plenum Pulse-Jet
    4. Pulse-Jet

Blower (Fan) & Ductwork Issues

Many Baghouse difficulties originate as problems with the main Blower, or Fan and the supply and exhaust Ductwork.

Problem: Insufficient Airflow Rate coming from the Blower, or Ductwork System

  • Is your Blower (System Fan) powering on and operating properly?
  • Action: Check electrical connections and turn on the Blower.

Addition Questions

  • Is the motor pulling the specified proper amount of Amps?
  • Action: Check wiring
  • Is the fan turning in the right direction?
  • Action: Make sure that motor leads are attached to the proper terminals.
  • Is there excessive vibration?
  • Action: Ensure that there is no excess build up of material on the fan blade, or Blower housing.

Are you getting the proper amount of Air Flow (Cubic Feet per Min) from the Blower?

  • Is the Fan Dampener Open?
  • Action: Close Dampener.
  • Is the air volume at fan rated capacity?
  • Action: See Below.
  • (If your Blower output is normal) Has the Ductwork System been inspected for obstructions, leaks or design flaws that increase static resistance?
  • Action: Redesign Ductwork System to have lower resistance.

Addition Questions

  • Are there elbows, or other directional changing Ductwork immediately preceding the Blower Inlet?
  • Action: Redesign Ductwork to remove any Elbows, or similar configurations near the Blower.
  • Is there an obstruction near the outlet of the Ductwork?
  • Action: Removed any obstruction and try again.

Problem: Excessive Airflow Rate

  • Is the Blower set to the proper speed?
  • Action: Check setting and adjust.
  • Is the Ductwork System oversized?
  • Action: Evaluate the Ductwork System and consider redesigning if needed.
  • Are there any access ports on the Ductwork that are open?
  • Action: Close all ports, and ensure they are sealed properly.

Problem: You have High Static Pressure and a low Airflow Rate

  • Are there any obstructions in the Ductwork System?
  • Action: See above
  • Is the Ductwork System to restrictive?
  • Action: See above

Common Baghouse (All Designs: Shaker, Reverse Air, & Pulse Jet) Issues

Many of these issues can be resolved with a simple maintenance procedure; others may require a qualified service technician to implement a solution a particular problem.

Problem: There is a higher than anticipated Pressure Drop in the Baghouse

  • Have all gauges and pressures sensors been checked for accuracy?
  • Action: Clean all pressure taps, check houses for leaks, for proper fluid level in Manometer, and diaphragm in gauge.
  • Is the Baghouse the undersized for the application?
  • Action: Consider upgrading to a larger unit.
  • Is the cleaning mechanism adjusted to the proper settings?

Addition Questions

  • Is the cleaning timer working properly?
  • Action: Reset the timer. Check wiring, and replace if needed.
  • Is the dust not able to be removed from the Filter Bags by the cleaning mechanism?
  • Action: Check for condensation on Bags. Dry clean bags, or replace them. Take dust samples and send them to the manufacturer for analysis.
  • Is there excessive reentrainment of dust on the Filter Bags?
  • Action: Empty Hopper continuously.

Problem: Dirty discharge at stack

  • Are the Bags leaking from either the clamps, or are from being too porous?
  • Action: Replace Bags, isolate leaking compartment or module. Allow sufficient filter cake to form. Check and tighten clamps. Change to a different Filter Bag; smooth out Bag before clamping.
  • Are the seals between the different compartments  (Dirty Air, and Clean Air Compartments) of the Baghouse leaking?
  • Action: Repair by caulking or welding seams.

Problem: Moisture in the Baghouse

  • Is the Baghouse temperature below the dew point?
  • Action: Raise gas temperature; insulate unit.

Additional Questions

  • Are there any cold spots where pipes or other components connect?
  • Action: Eliminate direct metal line through insulation.
  • Has the Baghouse been sufficiently preheated (Certain applications only)?
  • Action: Run system with hot air only before process gas is introduced.
  • Is the system purged properly after each shutdown?
  • Action: Run fan for an additional 10 min after processing is shut down.

Problem: Material is bridging in the Hopper, thus preventing proper operating of the Baghouse

  • Is there excess moisture in the Baghouse?
  • Action: (See previous solutions)
  • Does the Hopper retain too much material, or is it cleaned on a regular basis?
  • Action: Clean Hopper on a regular schedule.
  • Is the Hopper slope sufficient to allow for the collected material to fall?
  • Action: Redesign and replace.
  • Is the opening for the Screw Conveyor (Or similar device) of adequate size?
  • Action: Redesign and replace.

Problem: The Bags fail prematurely, or wear or faster than they should

  • Is the Baffle Plate worn out?
  • Action: Replace with a new Baffle Plate; Determine whether the Gas stream is striking the Baffle Plate correctly, if it is not, consult with the manufacturer, redesign and replace.
  • Is the dust load to high for the particular Baghouse, or Bags?
  • Action: Install a Primary Dust Collector (Pre-Filter) to reduce dust loads to the Baghouse.
  • Are the Bags being cleaned at the proper intervals?
  • Action: Clean less often.

Baghouse Design Specific Problems

The most common variations in Baghouse design regard the cleaning mechanism.  The three most common are Shaker, Reverse Air, & Pulse Jet. While the proceeding information applies to all Baghouse designs, the following covers specific design related problems.

Shaker Baghouse Type Specific Issues

Problem: Cleaning Mechanism Does Not Function Properly

  • Does Shaking action take place, as it should?
  • Action: Check pins, Keys, Bearings, Etc and repair if necessary.
  • Is the Shaking action strong enough?
  • Action: Increase Shaking rate.
  • Have the Filter Bags been checked to have proper tension?
  • Action: Tension Bags to proper rate.
  • Are any other Baghouse functions affected when Shaking process begins (Fan, or Isolation Dampener, etc)?
  • Action: Repair Isolation Damper, or stop Fan.
  • Are the different compartmental isolation dampener valves functioning properly?
  • Action: Check linkage, Valve Seals, and Air supply of the Pneumatic Operators.
  • Is the cleaning cycle set to the proper interval?
  • Action: Set to the shortest interval possible between compartments.
  • Is the Air to Cloth Ratio at least 3:1?
  • Action: Add Bags; Consider installing a larger unit.

Problem: Filter Bags fail prematurely

  • Is the shaking mechanism set too high?
  • Action: Slow down shaking mechanism.

Reverse Air Baghouse Type Specific Issues

Problem: Cleaning Mechanism Does Not Function Properly

  • Are the different compartmental Isolation Dampener valves functioning properly?
  • Action: Repair if necessary.
  • Do the Bags have the proper amount of tension?
  • Action: See above.
  • Is the Reverse Air Fan powering up/running properly?
  • Action: Run Fan and check differential pressure.
  • Does the Reverse Air Fan spin in the correct direction?
  • Action: See section:  Blower (Fan) & Ductwork Issues
  • Is the Air to Cloth Ratio at least 3:1?
  • Action: Consider acquiring a larger Baghouse.

Plenum Pulse Jet Baghouse Type Specific Issues

Problem: Cleaning Mechanism Does Not Function Properly

  • Is the air pressure at the Pulse Valves within the recommended levels and are all Solenoids and Diaphragms operating properly?
  • Action: Check for leaking solenoids and pulse valves; check compressed air source and check differential pressure.
  • Are the cleaning pulses at set to the correct duration (0.1 sec)?
  • Action: Reset to 0.1 sec.
  • Is cleaning interval at the lowest setting the will allow air manifold pressure to rebuild?
  • Action: Change setting, and check the differential pressure.
  • Do all poppet valves seal properly?
  • Action: Adjust and/or repair all valves and check differential pressure.
  • Is the Air to Cloth Ratio at least 4:1?
  • Action: Switch to pleated media; Consider installing a larger unit.

Pulse Jet Baghouse Type Specific Issues

Problem: Cleaning Mechanism Does Not Function Properly.

  • Is the manifold pressure within the manufacturer’s suggested range?
  • Action: Check for leaks at the solenoids and pulse valves; Check compressed air source and then check differential pressure.
  • Are the cleaning pulses at set to the correct duration (0.1 – .015 sec)?
  • Action: Set to 0.1 – 0.15 duration.
  • Is cleaning interval at the lowest setting the will allow air manifold pressure to rebuild?
  • Action: Change setting and check differential pressure.
  • Is the compressed air pressure at the proper level?
  • Action: Check for leaks; Increase pressure.
  • Is the Air to Cloth Ratio at least 6:1?
  • Action: Switch to pleated media; Consider installing a larger unit.

 

 
About the Author

| Dominick DalSanto is an Author & Environmental Technologies Expert, specializing in Dust Collection Systems. With nearly a decade of hands-on working experience in the industry, Dominick’s knowledge of the industry goes beyond a mere classroom education. He is currently serving as Online Marketing Director & Content Manager at Baghouse.com. His articles have been published not only on Baghouse.com , but also on other industry related blogs and sites. In his spare time, Dominick writes about travel and life abroad for various travel sites and blogs.

Often our customers find it difficult to determine exactly what kind of Filter Media they require for their specific Dust collection system. Other times they know the particular type of filter media they need, but are unable to determine the exact size they need for their Baghouse.

To assist our customers, we at Baghouse.com have prepared this article to help you select the right filter media to match your specific needs.

If you would like to speak directly with one of our dust collection experts for additional help in selecting your Filter Media, or if you would like to receive a free Baghouse Filters quote, please call us at  800 351 6200 or Contact Us using our online form.

 

Step 1 – Filter Media Selection

Choose the media from which your filter bags will be constructed of based on the type of application they will be used for. Take the following things into consideration prior to selecting your filter media:

•    Temperature – Do your bags need to withstand extreme temperatures?
•    Material – What is the filter being used for?
•    Chemistry – Can your filter withstand the chemical makeup of the dust particles
•    Resistance- Is the filter media able to resist the abrasion of the dust particles

Choosing the correct filter media is an important and sometimes difficult process. To assist you in the identification of the right media for your bags, keep the following in mind: Filter bag performance is directly related to how well it can tolerate the environment in which it is being used. How efficiently it can remove the dust particles from its fabric and its ability to be cleaned by the dust collector is also important. You must first learn to identify the type of filter media currently used in your application. Below you will find a list of typical construction methods:

•    Woven felts
•    Non-woven felts
•    Natural fibers
•    Synthetics (Thermoset or Thermoplastics such as Polypropylene “PPRO” – Polyphenylene sulfide “PPS” – Polyester “PE”)

For additional information on media types please examine our Filter Fabrics Chart below. A simple test to determine if a material is a thermoplastic is to take a small swatch and put a flame to it. A thermoplastic material will begin to melt when exposed to direct heat. The selection criterion eliminates materials based on temperature and chemical characteristics. The first cut is usually made based on temperature. Then the chemical characteristics of the gas stream are considered to further refine the search. Next, the efficiency of the material further dictates the construction of the material such as the weight, oz/sq. ft., fiber and surface treatments/membranes. Last but not least, if there are still two or more candidates it comes down to a price versus performance trade off.

Dust Collector Filter Fabrics

 

Popular Materials

 

Polyester FeltPolyester Felt - Baghouse Filter Fabric

Recommended continuous operation temperature: 275°F
Maximum (short time) operation temperature: 300°F
Supports combustion: Yes
Biological resistance (bacteria, mildew): No Effect
Resistance to alkalis: Fair
Resistance to mineral acids: Fair+
Resistance to organic acids: Fair
Resistance to oxidizing agents: Good
Resistance to organic solvents: Good
Available weights: 10 oz. – 22 oz.

Polypropylene Felt - Dust Collector Filter Fabric

Polypropylene Felt

Polypropylene Felt

Recommended continuous operation temperature: 190°F
Maximum (short time) operation temperature: 210°F
Supports combustion: Yes
Biological resistance (bacteria, mildew): Excellent
Resistance to alkalis: Excellent
Resistance to mineral acids: Excellent
Resistance to organic acids: Excellent
Resistance to oxidizing agents: Good
Resistance to organic solvents: Excellent
Available weights: 12 oz. – 18 oz

 

High Temperature Materials

 

Conex® / Nomex® Felt (Aramid) - Dust Collector Filter Fabric

Conex® / Nomex® Felt (Aramid)

Conex® / Nomex® Felt (Aramid)

Recommended continuous operation temperature: 400°F
Maximum (short time) operation temperature: 425°F
Supports combustion: No
Biological resistance (bacteria, mildew): No Effect
Resistance to alkalis: Good
Resistance to mineral acids: Fair
Resistance to organic acids: Fair+
Resistance to oxidizing agents: Poor
Resistance to organic solvents: Good
Available weights: 10 oz. – 22 oz.

P84® Felt Polyimide - Dust Collector Filter Fabric

P84® Felt Polyimide

P84® Felt Polyimide

Recommended continuous operation temperature: 475°F
Maximum (short time) operation temperature:500°F
Supports combustion: No
Biological resistance (bacteria, mildew): No Effect
Resistance to alkalis: Fair
Resistance to mineral acids: Good+
Resistance to organic acids: Good+
Resistance to oxidizing agents: Good+
Resistance to organic solvents: Excellent
Available weights: 14 oz. – 18 oz.

Ryton® Felt / PPS - Dust Collector Filter Fabric

Ryton® Felt / PPS

Ryton® Felt / PPS

Recommended continuous operation temperature: 375°F
Maximum (short time) operation temperature: 400°F
Supports combustion: No
Biological resistance (bacteria, mildew): No Effect
Resistance to alkalis: Excellent
Resistance to mineral acids: Excellent
Resistance to organic acids: Excellent
Resistance to oxidizing agents: Fair
Resistance to organic solvents: Excellent
Available weights: 16 oz. – 18 oz.

Dust Collector Filter Specialty Materials

 

Homopolymer Acrylic Felt - Dust Collector Filter Fabric

Homopolymer Acrylic Felt

Homopolymer Acrylic Felt

Recommended continuous operation temperature: 250°F
Maximum (short time) operation temperature: 275°F
Supports combustion: Yes
Biological resistance (bacteria, mildew): Good+
Resistance to alkalis: Fair
Resistance to mineral acids: Good+
Resistance to organic acids: Excellent
Resistance to oxidizing agents: Good
Resistance to organic solvents: Good+
Available weights: 15 oz. – 18 oz.

Epitropic Felt Antistatic - Dust Collector Filter Fabric

Epitropic Felt Antistatic

Epitropic Felt Antistatic

Recommended continuous operation temperature: 275°F
Maximum (short time) operation temperature: 300°F
Supports combustion: Yes
Biological resistance (bacteria, mildew): No Effect
Resistance to alkalis: Fair
Resistance to mineral acids: Fair+
Resistance to organic acids: Fair
Resistance to oxidizing agents: Good
Resistance to organic solvents: Good
Available weights: 14 oz. – 16 oz.

Step 2 – Dust Collector Filter Measurements

Accurate measurements lead to the best fit. It’s likely that your dust collector has been modified over the years due to permitting issues or changes in your process which called for a reconfiguration of the Baghouse. In this case OEM configurations will not fit and you will need to obtain accurate measurements for your filters before ordering replacement filter bags. If you currently have filter bags installed that are functioning properly, you can remove one of these bags to get the proper measurements for your replacement order. A spare bag that has not been used yet can also be measured if available. However, be sure to verify the bag measured is the same as the bags currently being used in the dust collector. If you are removing a used bag to measure, please be sure to use all necessary precautionary measures set in place prior to removal i.e. gloves, protective garments and respiratory equipment if needed. It is best not to rely only on the numbers off the unit of OEM filter specifications because of possible changes to the configurations. Of course the best solution is to mail the manufacturer a new or used bag that can be used a guide sample.

Flat Width: Place the filter on a flat surface such as a large table or cement floor. With the filter stretched out, press down on the side. Using a measuring tape, very accurately record the width. Be sure to hold the filter down firmly on an even surface when taking this measurement.

Diameter: When measuring the tube sheet hole of a pulse jet style dust collector, first make sure the hole has not been damaged or warped in any way. Clean the surface thoroughly with a wire brush then using a micrometer, measure the hole in both directions. If the measurements are at all different locate another hold and repeat this process.

Length: Remove the filter from the unit. Preferably with the assistance of another person, stretch the filter out. While maintaining tension on the filter record the length from the longest point at each end using a measuring tape. Do not include and straps, metal caps or other hanging hardware in the measurement, just the length of the filter itself.

Step 3 – Top & Bottom Construction

The top and bottom construction of a filter bag involves a variety of possible configurations. Identifying the type of cleaning process used by your dust collector will help to determine which configuration is needed. The most common types of dust collectors are “Pulse-Jet” “Shaker” “Reverse Air”. The chart below can help you identify which type of dust collector filter you are using.

Filter Configuration Chart

Pulse-Jet Dust Collectors (Reverse jet) – Found in almost every industrial environment. They are the most popular design and are seen in nearly all industry segments. Pulse-Jet Units can be divided into two major groups Top load or bottom load units sometime called top entry (walk-in plenum) or bottom entry (common in bin vents) because of the point of entry used to change out the filters.

Typical filter configuration for a top load unit:
Snap Band Top (double-beaded ring)
Disk Bottom (w/o wear strip)

Typical filter configuration for a bottom load unit:
Raw End Top
Disk Bottom (w/o wear strip)

Shaker Dust Collectors (Mechanical Cleaning) – Usually found in older applications where unscheduled down time is not a major concern.

Typical filter Top Configurations
Loop Top
Grommet Top
Strap or Tail Top
Metal Hanger or Cap

Typical Filter Bottom Configurations
Corded Cuff with Clamp
Snap Band
(Double-Beaded Ring)

Reverse-Air Dust Collectors – Usually found in very large air handling environments such as power generation and cement plants although they do have uses in a variety of industries. Sometimes called a structural bag, these filters usually have a series of support rings spaced every few feet throughout the length of the bag.

Typical Top Configurations
Compression band w/Metal Cap & Hook

Typical Bottom Configurations
Compression band
Snap Band
Cord w/Metal Clamp

Snap Band - Dust Collector Filter Configuration

Snap Band

Raw Edge - Dust Collector Filter Configuration

Raw Edge

Cord - Dust Collector Filter Configuration

Cord

Hanger - Dust Collector Filter Configuration

Hanger

Grommet - Dust Collector Filter Configuration

Grommet

Loop - Dust Collector Filter Configuration

Loop

Strap - Dust Collector Filter Configuration

Strap

Support Ring - Dust Collector Filter Configuration

Support Ring

Rubber O-Ring - Dust Collector Filter Configuration

Rubber O-Ring

Disk - Dust Collector Filter Configuration

Disk

Disk With Wear Strip - Dust Collector Filter Configuration

Disk With Wear Strip

Flange - Dust Collector Filter Configuration

Flange

Hem - Dust Collector Filter Configuration

Hem

Sewn Flat - Dust Collector Filter Configuration

Sewn Flat

Envelope - Dust Collector Filter Configuration

Envelope

Step 4 – Additional Options

Ground Wires – Use to comply with Factory Mutual requirements for static dissipation. Ground wire can be made from stainless steel or copper however this technique only works on a localized area of the filter. For optimal static dissipation look at conductive fiber filter made with Epitropic or Stainless Steel fibers.

Wear Cuffs – Used to combat abrasion at the bottom of the bag either from a sandblasting effect or from bag-to-bag abrasion due to turbulence in the bag house. Usually 2 to 4 inches in length and made of a material similar to that of the body of the filter bag.

Special Finishes – There are many finish options that can be added to the filter media at the time it is manufactured. Please refer to the materials selection area for further details. If you want to order a specific brand or special type of finish please add that request into the additional comments section when ordering.

 

 
About the Author

| Dominick DalSanto is an Author & Environmental Technologies Expert, specializing in Dust Collection Systems. With nearly a decade of hands-on working experience in the industry, Dominick’s knowledge of the industry goes beyond a mere classroom education. He is currently serving as Online Marketing Director & Content Manager at Baghouse.com. His articles have been published not only on Baghouse.com , but also on other industry related blogs and sites. In his spare time, Dominick writes about travel and life abroad for various travel sites and blogs.

By Dominick DalSanto
Environment Expert & Author
Baghouse.com

The term Industrial Dust Collection for many simply draws a blank in their minds. “What is that?” they may say. Or they might simply think that it has something to do with “Big Vacuum Cleaners”. But little do those outside of the industry itself appreciate how many benefits this multimillion dollar industry brings to all of us. Here are just 5 reasons why we should be care about Dust Collection technology and the effects it has on our lives.

1. Dust Collection Protects Human Life

There are literally thousands of industrial processes that create dust pollution, including Steel Mills, Food Processing, Woodworking, Cement Plants, and other Manufacturing.  By capturing harmful particulate matter emitted from these industrial sources, prevent the release of a wide range of dangerous compounds into the atmosphere, thereby preventing human exposure to this harmful material.

2. Dust Collection Protects Our Environment

Since the industrial revolution began almost 200 years ago, mankind’s industrial progress has caused much harm to our planet. By passing contaminated air through a Dust Collector Filter before it is released into the environment, industrial sites can prevent the contamination of water sources, such as rivers lakes and streams, as well as keep our air clean, safe and breathable for animal, plant and human life alike.

3. Proper Dust Collector Systems Help Keep Workers Healthy

Ironworkers from 1930 working on the Empire State Building

One of the greatest dangers facing industrial workers is exposure to contaminated air. Another overlooked danger of large amounts of dust pollution, is the very real threat of a dust explosion occurring. When certain kinds of dusts are dispersed into the air in the right proportions, it can lead to a very violent explosion that can  cause a massive loss of life. Through the operation of a Baghouse (Trade term for a Dust Collector), job site hazards are reduced, and worker safety is increased.

4.  Dust Control Helps Keep Manufacturing Costs Down, Leading To Cheaper Products For You

With a adequate Dust Control program in place, industry can avoid many costly accidents (Such as Dust Explosions) and attain a higher quality product.

5. Countless Products Could Not Be Manufactured With It

Many industrial processes are only possible through the application of Dust Collection/Separation and related technology. These include most forms of Food Production, Metal Processing, Pharmaceutical Manufacturing and more.

Yes our industry, which may at times to the public seem to be irrelevant, is in fact one of the most vital industrial processes we have in our modern industrial era.

What other ways does the Dust Collection Industry benefit society?

This list is by no means exhaustive, no does it claim to be. We would like to hear from you. Please leave your comments below.

 

 
About the Author

| Dominick DalSanto is an Author & Environmental Technologies Expert, specializing in Dust Collection Systems. With nearly a decade of hands-on working experience in the industry, Dominick’s knowledge of the industry goes beyond a mere classroom education. He is currently serving as Online Marketing Director & Content Manager at Baghouse.com. His articles have been published not only on Baghouse.com , but also on other industry related blogs and sites. In his spare time, Dominick writes about travel and life abroad for various travel sites and blogs.